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In Line Blending Systems

Sonic's TechBlend in line blending systems are customized to meet your mixing and blending needs.  TechBlend in line blending systems are designed to provide a continuous, multiple-stream process solution to help save on process costs, reduce cycle times and make the best use of available tank space! 

  • Meter water as its own phase w/o consuming valuable tank space.
  • Draw materials from bulk, tanks or totes
  • Metering from 0.1 - 0.35% accuracy
  • Reduce weighing and compounding
  • Reduce labor involvement via PLC automation
  • To learn more about Basic Systems click HERE
The basic TechBlend in line blending system consists of PD pumps (chosen to match ingredient properties), mass and/or volume flow meters w/ 0.1% accuracy, instrumentation by E&H, MicroMotion, etc., variable frequency drives, heat exchangers and steam control valves, pneumatic valves and complete PLC automation by Allen Bradley, Siemens, Mitsubishi and more.

In-tank blending where ingredients are added manually is not nearly as accurate and is subject to human error.  As this screen shot illustrates, a recipe is selected and the system runs the phases at proper ratio on demand to keep the storage tank full.
Level sensors on all tanks allow the PLC automated system to monitor upstream and downstream events.  In this manner there is little to no operator supervision needed; you only need to keep source tanks/totes full and connected and TechBlend does the rest.  Minor ingredient pumps are included to meter a wide range of liquids at as low as 0.1% of the mix.
  • PLC Automation reduces operator interaction and reduces errors and saves money!
  • Valves and valve manifolds allow the unit to draw from various inputs; PLC chooses valves automatically via recipe manager!
  • Coriolis mass flow meters w/ 0.1% accuracy!
  • PD Pumps of various design to meet your application needs!
  • PLC with Data Logging, Recipe Manager, Ethernet communications, and more.

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Sonic Corp  (203) 375-0063; Stratford, CT

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