Manufacturing Hand Sanitizer During a Pandemic
The ability to manufacture hand sanitizer quickly and efficiently is paramount in light of the recent pandemic and COVID-19 outbreak. Millions of people worldwide are using hand sanitizing products at record high levels and demand remains strong. Manufacturers of basic hand sanitizer gels and sprays will want to produce larger […]
Not all high pressure homogenizers are the same. Many will emulsify, disperse and de-agglomerate with somewhat similar product results. However, the way the homogenizer accomplishes these positive results may differ significantly. Here are ten ways the Sonolator homogenizer provides more efficient results versus some of the other systems.
- The Sonolator Homogenizer uses a […]
Automatic Dish Gel Production
Sonic is often asked to help analyze and justify the Sonolator Homogenizer systems we manufacture for our clients in the toiletries or home care industry. An example of this is the case of the Automatic Dish Gel application.
The Problem: Low Batch Yields
Our Automatic Dish Gel customer reported that their current […]
Recently there has been increased interest in using the Sonolator homogenizer for wax emulsions. The Sonolator has been used successfully for years in the chemical industry for creating wax emulsions. One theory behind the increased interest may be due to higher costs for petroleum based products. Operations utilizing wax emulsions are looking for stable […]
The Problem: Inefficient, Multi-step Process
One of our clients recently came to Sonic with a blending and homogenizing application. The client was taking inputs from totes and bulk storage and weighing them into 55-gallon drums. Once the correct ratio was achieved the material was mixed using a propeller mixer inside the 55-gallon drum. After mixing was completed the […]
One question we receive time and again, when customers are evaluating the Sonolator Homogenizer is, “What is its primary controlling factor”? The answer is pressure, pressure, and pressure!
The most important parameter in measuring the amount of “mixing energy” or intensity of mixing within homogenizer is pump-to-orifice pressure. The equipment is operated between 150 – […]
One of the most important considerations for Sonic when custom building a Sonolator high pressure homogenizer system is the chemical compatibility of elastomers within the high pressure pumps and inline homogenizer unit itself. Standard elastomers often include: Buna, Viton, EPDM and Teflon or a Teflon blend. Sonic will help define the best compounds to use […]