Sonic’s High Pressure Homogenizers are incorporated into standard and custom systems that emulsify liquid solutions and disperse & deagglomerate solids within liquid slurries.
No moving parts
The Sonolator uses no moving parts or mechanical shear to generate fine particles and droplet sizes. No partially closed mixing valves or compressed air pumps are used either. Because of this, results are directly scalable to high flow rates!
Sonic’s Sonolator High Pressure Homogenizers achieve droplet size reduction inline using fluid acceleration, inline cavitation and turbulent flow. The device is included in a complete system featuring a positive displacement pump, electric motor, instrumentation and PLC controls. This homogenizer features a fixed orifice and blade which create extreme turbulence inline and break down oil phase droplets or deagglomerate solids within a liquid medium.
Our Sonolator systems are then custom designed to meet factory needs and operate at required flow and pressures. Inline multiple-feed homogenization at high pressures is unique to Sonic. We are the only homogenizer manufacturer to create systems where bulk materials and water are metered simultaneously and emulsified inline on a continuous or semi-continuous basis at high pressure.
Sonic designs and builds high pressure homogenizers in both single-feed and multi-feed configurations based on your specific needs.
SINGLE FEED SYSTEM
Sonic manufactures standard single-feed HP Homogenizer units that can be installed under a batch tank and operate as an inline emulsification or homogenization system while transferring product to hold tank or filling lines.
- 6000 PSI Operating Pressures
- 1 – 100 GPM Pilot scale to full production
- Skid mounted system w/ instrumentation and PRV
- Electrical control box w/ VFD and safety shutoffs
- Customization available for layout and component selection
15 GPM – 2000 PSI Sonolator System
MULTI-FEED HIGH PRESSURE HOMOGENIZERS
Sonic is the only company that designs and manufacturers multiple-feed high pressure homogenizers
The multi-feed process approach uses several high-pressure PD pumps with flow meter technology and our patented Sonolator to simultaneously meter at ratio and mix, homogenize and transfer product. No other company offers such systems at pressures exceeding typically 100-200 psi. Our industrial or complete sanitary systems meter various liquid streams and homogenize at pressures as low as 200 psi to as high as 5000 psi.